Infrastructure
Our infrastructure is an undeniable key strength. We are equipped with state-of-the-art machineries embedded with modern technology and maintain Complete In-House Production as well as Inspection facilities. Our operational strength lies in the top-of-the-class facilities we possess in Turning, Grinding, Gear Cutting, Gear Grinding, Welding, Fabrication, Painting, Plating & testing. Proven Manufacturing techniques & utilities guide and support the day-to-day operations.
Our in-house design department is equipped with modern 3-D software tools like ´AUTO CAD´, ´GEAR - PRO´. We use best Statistical Software like - ´MINITAB´ to analyze our production with the pre defined quality standards.
We have full designing strength to design any type of Speed Reduction Gear Box depending upon its application, Customized Gear Couplings and design of complex Gears, Worm Shafts, Worm Wheels etc.
To be the leading company to build world-class products it was indispensable for us to have all the facilities in-house. From production facilities to Inspection facilities, we have installed every essential facility to our command.
The result : Error-free, Reliable and Safe product with longevity.
Machining Facilities
Our machining facilities are world class and comparable to the best in the industry. Our Machine Shop mainly boast of high quality and accurate German & Japanese Machines. We only purchase the raw material from highly reliable external sources and dispatch the final finished product from our end. In-Between all the Machining process carried out at our end itself which enable us to have a tight control on the quality as well as on delivery schedules. No matter whatever may be the complexity of the product we are confident to manufacture it accurately and precisely with the help of our R&D Department.Our Machining Facility comprises of :-
| » CNC Lathe Machines | (Capacity Upto Ø450mm, L – 1500mm) |
| » HMC Machines | (Capacity Upto X- 1000 mm, Y- 800 mm, Z- 750 mm, 6 Pallets) |
| » VMC Machines | (Capacity Upto X- 1200 mm, Y- 800 mm, 2 Pallets) |
| » CNC Cylindrical Grinding M/cs. | (Capacity Upto Ø450mm, L – 1500mm) |
| » CNC Centreless Grinding M/cs. | (Capacity Upto Ø250mm, L – 800mm) |
| » Internal Grinding Machines | (Capacity Upto Ø1000mm, ID – 350mm, W – 500mm) |
| » Gear Hobbing Machines | (Capacity Upto Ø1500mm, Module - 20) |
| » Gear Shapers | (Capacity Upto Ø1500mm, ID – 1250mm, W – 350mm) |
| » Gear Grinders | (Capacity Upto Ø1200mm, Module - 20)) |
| » Gear Deburring Machines | (Capacity Upto Ø250mm, W – 100mm) |
| » Gear Shaving Machines | (Capacity Upto Ø450mm, Module - 6) |
| » Hob Sharpening Machines | (Capacity Upto Ø180mm, L – 300mm, Module - 20) |
| » Worm Milling Machines | (Capacity Upto Ø350mm, L – 1250mm, Pitch – 5 to 50) |
| » Rack Milling Machines | (Capacity Upto L - 2000mm, Face Width – 100mm, Module - 4) |
| » Worm Grinding Machines | (Capacity Upto Ø325, L - 800mm, Pitch – 5 to 50) |
| » Surface Grinding Machines | (Capacity Upto X- 800 mm, Y- 450 mm) |
| » Automatic Band Saw Machines | (Capacity Upto Ø350mm, L – 4000mm) |
| » Facing & Centering Machines | (Capacity Upto Ø350mm, L – 1000mm) |
| » Straightening Machines | (Capacity Upto Ø100mm, L – 1500mm) |
| » Tapping Machines | (Capacity from M2 to M40 Size) |
| » Horizontal & Vertical Milling M/cs | (Capacity Upto X- 2000 mm, Y- 500 mm) |
| » Spline Rolling Machines | (Capacity Upto Ø - 50 mm, L- 800 mm, Module – 0.25 to 2.0) |
| » Thread Rolling Machines | (Capacity from M2 to M40 Size) |
| » Drilling Machines | (Capacity from Ø2mm to Ø80mm) |
| » Power Press Machines | (Capacity from 5 Ton to 250 Ton Press, Sheet Thick - Upto 6mm) |
| » Vertical Turret Lathes | (Capacity Upto Ø1500mm, Swing - 1800mm, H – 1200mm) |
| » CNC Induction Hardening M/cs | (Capacity Upto Ø250m, L – 1200mm, Case Depth – 0.75 to 10mm) |
| » Vertical Broaching Machines | (Capacity – Pull Type 5 to 20 Ton) |
| » MIG & TIG Welding | (Capacity from 100 to 500 AMP) |
| » Oxy Acetylene Cutting Machines | (Capacity from 250 to 500 AMP) |
| » Super Fine Burnishing Machines | (Capacity Upto Ø – 50mm, L – 400mm) |
| CNC Lathe Machines | HMC Machines |
| VMC Machines | Gear Hobbing Machines |
| Gear Shapers | Cylindrical Grinding Machines |
| Centreless Grinding Machines | Gear Grinding Machines |
| Gear Shaving Machines | Worm Milling Machines |
| Worm Grinding Machines | Slotter Machine |
| Spline Rolling Machines | Power Press Machines |
| Vertical Turret Lathes | Horizontal Boring Machines |
| Welding Machines | |
Inspection and Testing Facilities
At P R Components, a right work culture ensures product quality and customer satisfaction. Test facilities only adds to this assurance.Our Test lab is fully equipped with necessary equipment, gauges and skilled people to accurately inspect each and every dimensional aspect of the products that we manufactured at our plant.
We have full flashed In-House Calibration facilities for Internal Calibration of most of the Inspection & Testing Instruments and Gauges we use in our production & inspection process.
We have excellent tie-ups with Government accredited laboratories and private NABL Certified Laboratories for chemical & mechanical testing of Steel and other materials.
» BROWN & SHARPE CNC CMM with Motorized Probe Head (Accuracy Level - 2 Microns) (2012)
» HOFLER - Germany Lead & Profile Tester (Accuracy Level - DIN 1) (Model- P630) (Capacity ø - 630mm, L - 1000mm, Module - 20)
» HOFLER - Germany Double Flank Gear Roll Tester
» Digital Profile Projector - MITUTOYA (Japan)
» Digital Rockwell Hardness Tester - MITUTOYA (Japan)
» Digital Brinell Hardness Tester - MITUTOYA (Japan)
» Digital Surface Roughness Tester - MITUTOYA (Japan)
» Digital Height Gauges - MITUTOYA (Japan)
» Granite & Steel Surface Plates
» Digital Air Ring Gauges & Plug Gauges
» Digital Vernier Calipers - MITUTOYA (Japan)
» Digital Micrometers - MITUTOYA (Japan)
» Digital Dial Indicators - MITUTOYA (Japan)
» Dial & Manual Vernier Calipers - MITUTOYA (Japan)
» Dial & Manual Micrometers - MITUTOYA (Japan)
» Flange Micrometer & Depth Checking Vernier Calipers - MITUTOYA (Japan)
» Dial Bore Gauges - MITUTOYA (Japan)
» Thread Plug gauges, Thread Ring gauges, Snap gauges, Groove Gauges, Measuring Pins etc.
» "PC - DMIS" - 2011 CMM Software from Hexagon Metrology
» "GEVAL SOFT 1.0" - 2011 Gear Lead & Profile Checking Software in accordance to DIN 3962 Standards with fully automatic in-built instant report generation facility.
Our In-House Calibration Facility Constitutes of
» "ZERO" Grade Carbide Slip Gauges » Caliper Checker » Measuring Pin Set » Master Gauges & Instruments » Wear Check Ring & Wear Check Plug Gauges » Digital Vernier Caliper - MITUTOYA (Japan) (Accuracy - 10 Micron) » Digital Micrometers - MITUTOYA (Japan) (Accuracy - 1 Micron)
BROWN & SHARPE CNC CMM with Motorized Probe Head
| BROWN & SHARPE CNC CMM with Motorized | HOFLER - Germany Lead & Profile Tester - P630 |
| HOFLER - Germany Double Flank Gear Roll Tester | Digital Profile Projector |
Send Enquiry
